Custom E-commerce Mailer Box — Fashion & Apparel Shipping Box

Fashion brands live and die by their presentation. Our custom e-commerce mailer boxes for fashion and apparel are engineered with a tuck-end or auto-lock base design that self-assembles in seconds on the fulfilment floor, while offering full exterior print coverage for your brand story. Built from E- or B-flute corrugated board or rigid chipboard, these boxes protect folded garments, shoes, accessories, and lifestyle goods through the roughest courier networks without sacrificing the premium look your customers expect.

Product Specifications

Materials Available

E-flute corrugated white-liner (lightweight, crisp print surface), B-flute corrugated (heavier garment bundles), solid greyboard with laminated art paper (rigid luxury feel), kraft natural corrugated (sustainable, earthy aesthetic), and recycled-content board for certified eco packaging programmes.

Printing Methods

Full-colour CMYK offset printing, digital short-run printing for seasonal collections, flexographic printing for single or two-colour brand identities, and screen printing for textile-style graphic effects on the box surface.

Surface Finishes & Special Effects

• Matte lamination — editorial, fashion-forward aesthetic
• Gloss lamination — vivid colour reproduction for campaign imagery
• Soft-touch velvet lamination — tactile luxury finish on premium fashion mailers
• Hot foil stamping (gold, silver, rose gold) — label or logo accent for designer brands
• Spot UV coating — selective gloss on graphic elements for visual depth
• Custom inside print — full-colour interior messaging, styling tips, or brand story panels

Interior Insert Options

Tissue paper wrap (custom-printed or solid colour), crinkle paper filler, foam shoulder pads for folded garments, cardboard hanging inserts for accessories, and custom thank-you cards or promotional inserts for brand loyalty programmes.

Who Is This Packaging For?

• Fashion D2C brands shipping seasonal clothing collections
• Footwear and shoe retailers needing branded, protective shipper boxes
• Accessories and jewellery brands combining protection with premium presentation
• Activewear and sportswear brands requiring lightweight, drop-resistant mailers
• Fashion subscription boxes delivering curated outfit sets each month

Why Order from PackPro?

• Fashion-industry experience — we understand garment folding, tissue wrap, and retail aesthetics
• In-house dieline design and prepress review before production
• ISO 9001 certified; 100% print and structural QC inspection before shipment
• Fast turnaround for seasonal and collection-launch deadlines
• Worldwide shipping by sea, air, or express freight
• Explore our complete E-commerce Package range or browse our Gift Box collection for retail-ready presentation packaging